Welcome to Fox Valley Stamping Company
A Tradition of Excellence in Metal Fabrication
Since 1965, Fox Valley Stamping Company has been a trusted provider of high-quality metal fabrication solutions. As a family-owned and operated business, we’ve built a reputation for excellence, combining over five decades of experience with state-of-the-art technology to meet the diverse needs of our clients.
Our commitment to American manufacturing is reflected in our fully domestic operation, where we source all materials from U.S.-based suppliers. This dedication ensures that we maintain the highest standards of craftsmanship, reliability, and performance for every project. At Fox Valley Stamping, we specialize in providing tailored, cost-effective solutions that focus on precision, quality, and customer satisfaction.
On this page, you’ll find a comprehensive overview of the advanced equipment that enables us to maintain our legacy of quality while addressing the most challenging fabrication requirements.
Laser Cutting
The Bystronic BySmart Fiber 3015 8kw is a high-performance fiber laser cutting machine designed for efficient and precise sheet metal processing.
Key Specifications:
- Nominal Sheet Size: 120 × 60 inches
- Maximum Simultaneous Positioning Speed: approximately 5,511 inches per minute
- Maximum Workpiece Weight: 2,425 lbs.
Notable Features:
- High Laser Power: Enhances productivity, cutting quality, and allows for economical machining of thicker sheet metal.
- Intelligent Cutting Process: Comprehensive process monitoring ensures stable and efficient cutting operations.
- BeamShaper Option: Improves cutting quality and increases process stability when working with medium and thick mild steel, especially beneficial for materials of varying quality.
- ByVision Cutting Interface: User-friendly touchscreen operation simplifies the cutting process and enhances operational efficiency.
The BySmart Fiber 3015 8kw is engineered to deliver exceptional cutting performance across a wide range of materials, including steel, stainless steel, aluminum, brass, and copper. Its advanced features and robust design make it a versatile solution for various metal fabrication needs.
Brake Presses
The Bystronic Xpert 100
The Bystronic Xpert 100 is a high-precision CNC press brake designed for versatile and efficient sheet metal bending operations.
Key Specifications:
- Press Capacity: Approximately 110 US tons (100 metric tons)
- Bending Length: 8 feet
- Open Height: 19.7 inches
- Standard Stroke: 8.5 inches
- Throat Depth: 15.75 inches
- Approach Speed: 7.1 inches per second
- Working Speed: 0.04 to 0.4 inches per second
- Return Speed: 5.9 inches per second
Notable Features:
- Dynamic Crowning: Ensures consistent bend angles across the entire bending length by compensating for deflections during the bending process.
- Pressure-Reference Technology: Maintains precise pressure control for high repetition accuracy and quality.
- Modular Design: Allows customization with optional accessories to adapt to specific production requirements.
- Intelligent Assistant Functions: Features such as the Laser Angle Measuring System (LAMS) and material curve generator facilitate precise and efficient bending operations.
- Energy Efficiency: Equipped with an energy-saving drive system that reduces power consumption during operation.
The Xpert 100 is suitable for various industries, including automotive, aerospace, and metal fabrication, where precision and flexibility are essential. Its advanced features and robust construction make it a reliable choice for manufacturers seeking high-quality bending solutions.
Brake Presses
The Bystronic Xpert 40
The Bystronic Xpert 40 is a compact, high-speed press brake designed for efficient bending of small to medium-sized parts. Its portability allows it to be moved to different locations as needed, making it ideal for production environments with limited space and varying capacities.
Key Features:
- Press Capacity: Up to 44 US tons
- Bending Length: Approximately 40.5 inches
- High-Speed Operation: Bending speeds up to 25 mm per second, enabling up to 1,028 bends per hour, which is significantly faster than typical press brakes.
- Integrated Tool Storage: Combines setup and production in a single station, reducing non-productive bending times.
- Energy Efficiency: Process-controlled drive unit reduces power consumption by up to 30% compared to similar machines.
- Advanced Back Gauge System: Up to a 6-axis back gauge enables cost-efficient production of complex sheet metal shapes.
- Ergonomic Design: Features an adjustable height and position control panel for enhanced operator comfort.
The Xpert 40 can also be expanded into a mobile bending cell with the addition of a mobile bending robot, supporting both automated and manual bending operations. This flexibility allows it to adapt to fluctuating lot sizes and varying part complexities.
Punch Presses
AIDA DSF-C1-1100A
The AIDA DSF-C1-1100A is a 110-ton single-point gap frame servo press designed for precision metal stamping applications. It integrates AIDA’s Direct Drive Servo technology with the robust mechanical design of the NC1 Series, offering enhanced flexibility and performance.
Key Specifications:
- Tonnage Capacity: 121 U.S. tons
- Slide Stroke Length: 7.09 inches
- Strokes Per Minute (SPM) at Full Stroke: 1 to 70 SPM (no load)
- Die Height (SDAU): 13.78 inches
- Slide Adjustment: 3.54 inches
- Slide Area (L-R x F-B): 24.8 inches x 20.5 inches
- Bolster Area (L-R x F-B): 44.9 inches x 26.8 inches
- Throat Depth: 13.8 inches
- Main Motor Capacity: 55 HP
- Required Air Pressure: 0.5 MPa (73 psi)
The DSF-C1-1100A features a fully adjustable stroke length, allowing for optimization of the press speed and energy consumption based on specific application requirements.
Notable Features:
- Direct Drive Servo Motor: Provides precise control over slide motion, enabling customizable stroke profiles to suit various forming processes.
- Energy Conservation Modes: Equipped with ECO Power Management System, allowing selection between Standard, ECO1, and ECO2 modes to optimize electrical power consumption during non-forming portions of the stroke.
- Enhanced Formability: The programmable motion control facilitates complex forming operations, such as deep drawing of irregular-shaped products, reducing the risk of material cracking compared to traditional mechanical presses.
This press is suitable for a wide range of stamping applications, offering high precision and adaptability to various production needs.
Brake Presses
Komatsu OBS45 and OBS60
The Komatsu OBS45 and OBS60 are both mechanical gap frame presses designed for precision stamping and punching operations. Below are the specifications for each model:
Komatsu OBS45:
- Capacity: 45 tons
- Slide Stroke: 3.94 inches
- Shut Height: 9.84 inches
- Slide Adjustment: 2.36 inches
- Bed Area: 31.5 inches left-to-right by 17.7 inches front-to-back
- Slide Area: 15.7 inches left-to-right by 13.8 inches front-to-back
- Strokes Per Minute (SPM): 100 (maximum)
Komatsu OBS60:
- Capacity: 60 tons
- Slide Stroke: 4.72 inches
- Shut Height: 11.81 inches
- Slide Adjustment: 2.76 inches
- Bed Area: 35.4 inches left-to-right by 21.7 inches front-to-back
- Slide Area: 19.7 inches left-to-right by 15.7 inches front-to-back
- Strokes Per Minute (SPM): 85 (maximum)
Both models feature a high-rigidity frame to minimize deformation, reducing noise and vibration during operation. They are equipped with a plunger guide mechanism that absorbs thrust loads from eccentric motion, enhancing die life and maintaining long-term precision. Additionally, both presses include an 8.4-inch TFT LCD monitor for intuitive operation, ensuring safety and ease of use.
Advanced Welding Capabilities
At Fox Valley Stamping, we offer a full range of welding solutions to meet diverse project needs:
- Millermatic 250 MIG Welder (Metal Inert Gas):
Handles carbon and stainless steel up to 1/2″ thick. Perfect for a variety of metals, MIG welding provides speed and versatility. This method produces strong, clean welds, whether for thin or thick materials. - Miller Syncrowave 250 TIG Welder (Tungsten Inert Gas):
Welds carbon steel, stainless steel, and aluminum up to 3/8″ thick. Ideal for projects requiring precision and visual appeal, TIG welding excels in delivering high-quality welds with minimal distortion—perfect for thinner materials. - LightWELD 1500 Laser Welding System:
Our state-of-the-art LightWELD 1500 Laser System revolutionizes welding with unparalleled speed and precision. With minimal heat input, it reduces part distortion and deformation, while accommodating a wide range of materials and thicknesses. - Banner Spot Welder Model 25pq-50a:
Features a 25″ throat depth and 50 KVA power rating for consistent welds. Designed for joining sheet metal components, spot welding delivers strong, reliable joints, essential for high-volume production.
