Comprehensive Metal Fabrication and Welding Services

At Fox Valley Stamping Company, we are dedicated to providing comprehensive metal fabrication and welding services that meet the diverse needs of our clients. Our in-house capabilities now include the advanced LightWELD Laser Welding system, enhancing our existing welding techniques to deliver unparalleled precision and efficiency.

Our Welding Capabilities

MIG Welding (Metal Inert Gas)

Ideal for welding a variety of metals, MIG welding offers speed and versatility, making it suitable for both thin and thick materials. Our skilled welders utilize MIG welding to produce strong, clean welds efficiently.

TIG Welding (Tungsten Inert Gas)

Known for its precision, TIG welding is perfect for projects requiring high-quality, aesthetically pleasing welds, especially on thinner materials. This method ensures minimal distortion and reduces the need for post-weld cleaning.

LightWELD Laser Welding

Our state-of-the-art LightWELD system delivers high-speed, precise welds with minimal heat input, reducing part distortion and deformation. Capable of welding a wide range of materials and thicknesses, it enhances productivity and ensures consistent, high-quality results.

Spot Welding

Utilized primarily for joining sheet metal components, spot welding is efficient and effective for producing strong, reliable joints in assemblies. Our equipment ensures consistent weld quality, essential for high-volume production.

Advantages of Our In-House Welding Services

Why Choose Fox Valley Stamping for Welding?

  • Superior Quality
    Our advanced welding techniques and experienced team consistently deliver high-quality, durable, and precise parts that meet stringent industry standards.

  • Enhanced Efficiency
    By managing the entire fabrication and welding process in-house, we ensure seamless coordination and optimal production flow, reducing lead times and enhancing project turnaround.

  • Competitive Pricing
    Eliminating the need for subcontractors allows us to offer cost-effective solutions without compromising on quality, providing our clients with exceptional value.

  • Quick Turnaround
    Our integrated fabrication and welding capabilities enable us to expedite project completion, ensuring timely delivery to meet your deadlines.

Fabrication Process

Following laser cutting, stamping, punching, and forming, our team finalizes the process in our state-of-the-art metal fabrication facility. We meticulously weld sheet metal components, adhering to stringent tolerances as specified by the project requirements.

Additionally, we integrate hardware and components, constructing custom fixtures when necessary to ensure the highest quality and precision in every project.

Laser Cutting, Stamping, Punching and Forming
Components Welding
Integrate Hardware Components
Quality Assurance and Testing

Our Equipment

Millermatic 250 MIG Welder

Capable of welding carbon steel and stainless-steel ranging from 24 gauge to 1/2″ thick.

Miller Syncrowave 250 TIG Welder

Suitable for welding carbon steel, stainless steel (24 gauge to 3/8″ thick), and aluminum (16 gauge to 3/8″ thick).

Banner Spot Welder Model 25pq-50a

Features a 25″ throat depth and 50 KVA power rating, ensuring robust spot-welding capabilities.

LightWELD 1500 Handheld Laser Welding System

Offers adjustable laser power up to 1500 W, with high-frequency pulsed modes reaching up to 2500 W peak power. Capable of welding stainless steel, carbon steel, aluminum, and galvanized materials up to 4 mm thick, up to four times faster than traditional methods.

By choosing Fox Valley Stamping Company, you partner with a team dedicated to excellence in metal fabrication and welding. Our state-of-the-art equipment and skilled professionals are committed to bringing your projects to life with precision and efficiency.

Experience the Fox Valley Stamping difference.

Contact us today to discuss your project requirements and discover how our comprehensive welding capabilities can meet your specific needs.